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High Performance Service Manual

 

 

MODELS (2707, Z-FOLD)

MODELS (2704, 2706, 2610-03)

MODELS (2702, 2608)

PACKING LIST

SAFETY PRECAUTIONS

DESCRIPTION

MAINTENANCE

PARTS AND ASSEMBLIES LOCATOR

WATER SYSTEM

WIRING SCHEMATICS

INFOSEAL INSERTER TEST, CHANGES & SETTINGS

SPARE PARTS LIST

SPECIAL APPLICATIONS

TROUBLE SHOOTING

SQUARING PROCEDURE

 

INFOSEAL MODELS

2707 INFOSEAL

 

INFOSEAL Z-FOLD

 

 

INFOSEAL 2704

 

 

INFOSEAL 2706

 

OPTIONAL 2610-03 CONVEYOR

 

 

INFOSEAL 2702

INFOSEAL 2608

 

 

 

PACKING LIST

Your folder has been carefully packaged to prevent damage in shipment. Inspect all shipments as soon as they are received. Note any signs of damage on the freight bill and notify the claims department of the carrier within 15 days. All claims for damage or loss is the responsibility of the receiver, INSPECT PROMPTLY! Check the contents of your container (s) against the following list.

In the shipping carton you should find the following assemblies.

Base machine and cabinet

Transport deck

Stacker tray assembly

Stacker wheel assembly

Accessory package (see parts list of standard accessories)

Vacuum tubes/water tubes (5ea.)

Compressor unit (inside base)

 

SPECIFICATIONS

MAXIMUM SHEET SIZE

12"/35.6cm x 20"/50.8cm

MINIMUM SHEET SIZE

4"/10.2cm x 6"/15.2cm

PAPER WEIGHT

#9 to #90 COVER 34 g/m TO 226g/m

NUMBER OF PLATES

2

FOLD PLATE DEPTH (PLATE #1)

(PLATE #2)

2 TO 17"/5.1 TO 43.2 cm

2 TO 9"/5.1 TO 22.9cm

FOLD ROLLER DIAMETER

1-1/2"/3.81cm

FOLD ROLLERS

CARBOXILATED NITRILE

MAXIMUM SPEED

30,000 SHEETS/HOUR 8-1/2" X 11"

OVERALL HEIGHT

25"/63.5cm

OVERALL LENGTH

61.5"/156.2cm

OVERALL WIDTH

25"/63.5cm

NET WEIGHT (APPROX.)

275lbs./123.8kg

SHIPPING WEIGHT (APPROX.)

300lbs./135kg

ELECTRICAL

240 VOLT, 50/60 Hz, 1 PHASE 20 AMPS.

BTU/HR:

16,400 PER HOUR

 

SAFETY PRECAUTIONS

This machine is designed and safeguarded for one-person operation. Never operate the machine with more than one person.

Safety of this machine is the responsibility of the user and operator. Use good judgment and common sense when working with and around this machine.

Read and understand all instructions thoroughly before using this machine. If questions still remain, call your Authorized InfoSeal Product Dealer. Failure to understand operating instructions may result in personal injury. Only trained and authorized persons should operate this machine.

DO NOT ALTER SAFETY GUARDS OR DEVICES, they are for your protection and should not be altered or removed.

DISCONNECT POWER before cleaning, lubricating, servicing or making adjustments not requiring power. Flip the power switch to the position and remove the plug, see Power lockout Procedure below.

Have your electrician make sure the machine is properly grounded.

Have your electrician check for sufficient power to operate the machine properly.

Observe all caution plates mounted on this machine.

Keep foreign objects off table and away from rollers.

BE EXTREMELY CAREFUL when handling and changing the scoring blades. Severe lacerations could result from careless handling procedures.

Keep the floor around the folder free of trim, debris, oil and grease.

If the folder sounds or operates unusually, turn it off and consult the manual. If the problem cannot be corrected, have it checked by a qualified person.

DO NOT CLEAN ROLLERS WITH THE MACHINE RUNNING! Disconnect the power and use the handwheel to turn the rollers.

DO NOT OPERATE WITH ANY GUARDS REMOVED! Replace all guards after adjusting, lubricating or servicing the machine.

Never connect or disconnect electrical power with wet hands.

WARNING: POWER LOCKOUT PROCEDURE

For maximum safety and to prevent unauthorized use, turn the power switch to the off position and pull the plug. Disconnect the power whenever adjusting, lubricating or making repairs to the machine.

DESCRIPTION

FUNCTION

FOLDER SEALER

InfoSeal folder/sealer is designed to moisten, fold, and seal a variety of forms squarely and securely.

TRANSPORT DECK

Joins folder/sealer to Burster. Aligns and feeds forms from Burster into folder/sealer..

AIR FEED TABLE

Attaches to folder/sealer for use with cut-sheet forms. Aligns and feeds forms from stacked sheets into folder.

INSERTER

Inserts additional messages into form as form is folded.

BURSTER

Separates multifold continuous forms into single forms. Can remove tractor feed edges and slit forms (see Burster manual).

THEORY OF OPERATION

The form is moistened by the InfoSeal's water system and fed into rollers, which push the form into fold plates. The fold plates stop the form at a predetermined point. As the form bends, it is pushed through another set of rollers and the fold is creased.

The form is then fed onto the stacker where the sealing roller applies pressure to the moist glue strips to seal the form.

 

MAINTENANCE

GENERAL

This section includes electrical and mechanical descriptions, preventive maintenance, technical adjustments and trouble shooting.

SAFETY WARNING

Always be sure that the machine is unplugged before any attempt is made to perform any maintenance covered in this section.

WARNING: DISCONNECT PROCEDURE: NEVER PULL THE CORD. To disconnect the plug, Cord fatigue could lead to shorts resulting in fire or personal injury from shock. Always grasp plug body to disconnect power cord.

WARNING: SHOCK HAZARD! NEVER CUT THE GROUND LUG from a three-prong plug to fit a two-prong socket. Possible shock could cause personal injury or death. Hire a qualified electrician to provide a power source that meets electrical requirements and all local electrical codes.

CLEANING

Take a few minutes at the end of each day to wipe off accumulations of paper dust. Cover your machine when not in use. These practices will keep your machine clean an in tip-top operating condition.

ROLLERS

Keep fold rollers clean. Most folding problems are the result of dust and toner accumulation on the fold rollers. Although designed to minimize accumulations, over a period of time, ink and dust buildup will prevent the rollers from gripping the stock evenly. Rollers should be cleaned on a regular basis to maintain optimum folding performance.

Disconnect the power, remove the fold plates and clean rollers with blanket wash (not type wash) or a commercial product designed for the type of rollers your machine is equipped with. Turn the rollers with the handwheel (never attempt to clean rollers with the machine running) .

Check rollers periodically for wear. Worn rollers will be evident by increased setup times, increased spoilage, inaccurate folding, and inability to control the sheet. If one or more of these conditions are noted, contact your authorized InfoSeal Product dealer to inquire about inspection and/or possible roller replacement.

VACUUM PUMP-COMPRESSOR

Filters-Because the printing process produces large amounts of paper dust as well as offset powder, regular inspection and cleaning of pump filters is an important part of folder maintenance. Filters should be removed and blown out at least weekly, more if you are running large, long run jobs. Filters should be washed periodically with a cleaning solvent and dried thoroughly before replacement.

If filters become difficult to clean or deteriorate, they should be replaced immediately. Replace any filters, which become contaminated with oil or grease.

PUMP VANES-To prevent dirt and dust buildup from causing the pump vanes to stick or break, the pump should be flushed periodically. Use a non-flammable safety solvent like Lock tight Safety Solvent or equivalent. Remove the hoses, disconnect the filters and pour several teaspoons of solvent through the intake into a rag held over the opposite side.

PUMP LUBRICATION- Your folder uses an oil-less pump and motor. Do not attempt to lubricate the pump or motor.

GENERAL INSPECTION

All moving parts are subject to wear. Periodic inspection will avoid machine failure in the middle of critical job runs. Inspection should cover the following list of items: -

HOSES- Inspect for cracks and leaks. Replace as necessary.

DRIVE BELTS- All belts stretch and wear. Check and replace as necessary. Keep replacement parts on hand.

REGISTER TAPES and Stacker Belts- Check for signs of wear, alignment, and proper tension. Schedule replacement before they fail on a critical job.

RUBBER WHEELS- Pullout tires, scoring wheels

DC MOTOR BRUSHES- Should be inspected approximately every three months. If worn to ¼" (7mm) or less, replace the brushes.

STACKER WHEELS should be inspected to make sure they are in good condition to insure consistent delivery of folded pieces, consistent stacking. Keep extra score wheels (2608 only) on hand and make sure stacker wheels rotate freely.

LUBRICATION

To insure long life, lubricate your machine weekly or after every 8 hours of use. The best time to lubricate your machine is early in the week before start-up. This allows the lubricants to work into the parts as the machine is operated rather than simply running off. Oil and grease locations are listed on page 9.

For oil locations, use a NON-Detergent, #30 weight oil or approved equivalent. Be careful not to over-fill. Oil left on rollers will cause them to swell. Which will interfere with folder performance. For grease locations use Amoco Amalith #2 or approved equivalent. Wipe off any excess.

OIL LOCATIONS:

Sucker Drive Shaft Bearings

All Roller Bearings

Stacker Drive Shaft Bearings

Caliper Assembly Bearings

GREASE LOCATIONS:

All Roller Gears

Drive Gears

Hand wheel Needle Bearings

NOTE: The Vacuum-pump units is of an oil-less type. Do no attempt to lubricate the pump or motors.

 

PARTS AND ASSEMBLY DRAWINGS

MAIN ASSEMBLY LEFT HAND

MAIN ASSEMBLY RIGHT HAND

MAIN ASSEMBLY FRONT

FOLDPLATE #1 ASSEMBLY

FOLDPLATE #2 ASSEMBLY

FEEDER ASSEMBLY (SERIAL #344 AND BELOW)

FEEDER ASSEMBLY (SERIAL #345 AND ABOVE)

PRESSURE ROLLER ASSEMBLY

WATER SYSTEM

PUMP CONNECTORS ASSEMBLY

STACKER ASSEMBLY (SERIAL #344 AND BELOW)

STACKER ASSEMBLY (SERIAL #345 AND ABOVE)

STAND ASSEMBLY

BASIC MACHINE SCHEMATIC (SERIAL #344 AND BELOW)

BASIC MACHINE SCHEMATIC (SERIAL #345 AND ABOVE)

CONTROL PANEL ASSEMBLY

BACK COVER PLATE ASSEMBLY

WICK TANK ASSEMBLY (Z-FOLD)

Z-FOLD MAINFOLD ADD-ON ASSEMBLY

Z-FOLD WICK TANK ADD-ON ASSEMBLY

2608 INSERTER THROAT ASSEMBLY

2608 INSERTER ASSEMBLY

2706 DECK ASSEMBLY

INFOSEAL TRANSPORT DECK ASSEMBLY

INFOSEAL INSERTER TEST, CHANGES & SETTINGS

SPECIFICATIONS FOR 2608

2610-03 CONVEYER

 

 

 

 

 

MAIN ASSEMBLY-LEFT HAND SIDE

MAIN ASSEMBLY- LEFT HAND SIDE

ITEM & PART # DESCRIPTION QTY

1 390-0498

CALIPER, ASM

3

2 H-6909-405

SCREW, ¼-20 X 5/8 FL. RD

6

3 EE-2603

ASM. CONTROL PANEL

1

4 H-6910-102403

SCREW, 10-24 X 3/8 BUT. HID

10

5 S-1781-12

LABEL, CAUTION

1

6 35212

SPACER, FEEDER SUPPORT

2

7 H-6910-506

SCREW, 5/16-18 X ¾ BUT. HD

2

8 36101

SIDE FRAME ASM, L.H.

1

9 S-1694-2

TIE. CABLE

4

10 H6910-102404

SCREW, 10-24 X ½ BUT. HID.

8

14 H6909-506

SCREW, 5/16-18 X ¾ FL. RD.

5

15 S-1781-15

LABEL, CAUTION

1

16 35264

PULLEY, FEEDER DRIVEN

1

17 11288-15

WASHERISPACER

1

18 H-6964-404

SCREW. ¼-20 X ¼ BRASS TIP SOC. SET

2

19 329-0024

BELT, "O" RING DRIVER

1

20 A-11074

FEET, RUBBER

4

21 H-6918-408

SCREW, ¼-20 X 1" SOC. RD

8

22 H-7321-4

WASHER. ¼ PLAIN

8

23 H-7327-8

WASHER. ¼ LOCK

10

24 365-0048

BELT, TIMING

1

25 E-894

CABLE STRAIN RELIEF

1

26 E-1237-6

NUT, WIRE

2

27 EE-2350

CABLE ASSEMBLY, MOTOR

1

28 329-0038

BELT, TIMING SPEED-UP

1

29 329-0038

BELT, TIMING

2

365-0092

BELT, TIMING (2608)

1

30 372-0088

PLATE, TENSIONER

1

31 372-0089

PIN, BELT TENSIONER

2

32 372-0087

ROLLER GUIDE

2

33 H-6910-83203

SCREW, #8-32 X 3/8 BUT. I-3D. CAP

2

34 35007

BRACKET, COVER

4

35 H-6918-102405

SCREW, #10-24 X 5/8 SOC. HID

3

36 372-0088

PLATE, TENSIONER

1

37 H-6918-102408

SCREW, #10-24 X I SOC. HID

1

39 370-0017

ROLLER BEARING ¾" NEEDLE BEARING

4

40 329-0013

SHAFT, SLITTER

2

41 329-0128

SLIDING COLLAR OPERATOR SIDE

2

42 35199-1

BRACKET ASM. MAIN ROLLER L.H

1

43 H-6909-406

SCREW, ¼-20 X ¾ FLAT RD. SOC

4

44 H-6423-#10

NUT, #10-24 HEX

1

45 H-7330-#10

WASHER, #10 EXT. TOOTHLOCK

3

46 35034

PULLEY, TIMING

1

47 329-0039

PULLEY, FEEDER DRIVE

1

48 313-0018

MOTOR DC. 120V

1

313-0019

HEAVY DUTY MOTOR 230V

1

49 35188

CLAMP. SENSOR BRACKET

1

50 329-0050

PHOTOSENSOR ASM.

1

51 H-6910-63204

SCREW, #6-32 X ¼ BUT. HD

2

52 372-0073

KNOB, KNURLED

1

53 S-1694

TIE, CABLE

2

54 PP-320

AIR/VACUUM PUMP ASSM 230V (NOT SHOWN)

1

55 36079

TUBE ASM, FEEDER SPRAYER (NOT SHOWN)

2

56 36055

TUBE ASM, FEEDER VACUUM (NOT SHOWN)

2

57 35079

FOLDING CHART (NOT SHOWN)

1

58 A-11091

FOLDING CHART (NOT SHOWN)

1

59 W-141

WRENCH, 1/8 (NOT SHOWN)

1

60 W-137

WRENCH, 5/32 (NOT SHOWN)

1

61 36190

GREASE, MARINE (NOT SHOWN)

-

62 11400-3

CLAMP, HOSE, .985-1.13 DIA (NOT SHOWN)

3

63 E-2627-1

MUSHROOM STOP SWITCH

1

64 E-1839-2

CONTACT, N.C. WITH BASE

1

65 E-2757

LEGEND PLATE, YELLOW CIRCLE

1

66 36194

BRACKET EMERG. STOP SWITCH

1

67 35266

KIT, TABLE EXTENSION (CE MACHINES ONLY)

1

68 H-6910-404

SCREW, ¼-20 X ½ BUT. HD

2

69 395-0144

MOTOR BRUSH FOR 313-0019

2

70 329-0124

PULLEY TIMING CHAIN (MAIN DR ROLLER)

1

71 313-0004

FAN, COOLING IIOV (NOT SHOWN)

1

72 390-0513

120V PUMP ASSY. (NOT SHOWN)

1

73 365-0136

210 XL 037 TIMING BELT

1

 

MAIN ASSEMBLY-RIGHT HAND SIDE

MAIN ASSEMBLY- RIGHT HAND SIDE

ITEM & PART # DESCRIPTION QTY

1 311-0082

LIMIT SWITCH

1

2 H-6923-44012

SCREW, #4-40 X ¾ RD. HD.

2

3 H-7324-#4

WASHER, #4 INT. LOCK

2

4 35239-1

PIN, FEEDER LATCH

1

5 35161

WIRE TIE, BEADED

1

6 S-1781-12

LABEL, CAUTION

1

7 390-0498

CALIPER, ASM

3

8 H6909-405

SCREW, ¼-20 X 5/8 FLAT HD.

6

9 36141

GUARD, ROLLER

1

10 S-1781-13

LABEL, CAUTION

1

11 329-0144

TIE BAR, JAM DET. SUPPORT SHAFT

2

12 H-6909-506

SCREW, 5/16-18 X ¾ FLAT HD.

6

13 H-6910-102403

SCREW, #10-24 X 3/8 BUT. HD.

20

14 329-0118

LOCK, FOLD PLATE

4

15 11288-20

WASHER/SPACER

4

16 S-1681-3

WASHER, 3/8 WAVE

4

17 H-5246-308

PIN, 3/16 X 1, DOWEL

4

18 H-5254-604

SCREW, 3/8 DIA. X ½ SHOULDER

4

19 20075-6

SHIM

4

20 329-0027

BLOCK ASSEMBLY, PLATE SPRAYER

3

21 390-0499

FOLD PLATE ASM. #1

1

22 36017

BRACKET, COLLECTOR

2

23 H-6910-83203

SCREW, #8-32 X 3/8 BUT. HD.

8

24 329-0153

COLLECTOR, WATER TOP TROUGH

1

25 329-0154

ELBOW, 90 DEG-1/4 NPT X ¼ TUBE

1

26 381-0032

PAD, SCOTCHBRITE

1

27 35011

BAR, FOLD PLATE

4

28 H-6918-406

SCREW, ¼-20 X ¾ SOC. HD.

4

29 374-0087

SCREW, 10-32 X ¼ BUT. HD.

4

30 H-6939-103204

SCREW, #10-332 X ¼ SOC. SET

2

31 329-0015

CLAMP, GUIDE STACKER

2

32 329-0014

GUIDE, STACKER

2

33 390-0501

JAM DETECTOR ASM., LG. GUIDE

1

34 S-1193-50

E RING, RETAINING

1

35 35221

PIN, SLITTER IDLER

1

36 368-0046

GEAR, IDLER (SLITTER DRIVE)

1

37 11288-15

WASHER, NYLON

2

38 329-0165

BRACKET, ASM, MAIN ROLLER

1

39 H-6909-406

SCREW, ¼-20 X ¾ FLAT HD.

4

40 S-1073-62

RETAINING RING

2

41 329-0126

PIN, SLITTER SHAFT END

2

42 368-0045

GEAR, SLITTER

2

43 329-0044

HUB ASM., PULLOUT

10

44 329-0127

WASHER, PLASTIC

6

45 329-0134

BAR, SHEET DETECTOR

3

46 H-6918-102405

SCREW, #10-24 X 5/8 SOC. CAP

5

47 S-1781-15

LABEL, CAUTION

1

48 390-0502

PLUG ASM, REMOTE

1

49 5177-1

LABEL, UL

1

50 36088-1

LABEL, SERIAL PLATE, 230V

1

51 H-6921-004

SCREW, #10 X ¼ RD HID. DRIVE

2

52 EE-2601

BACK COVER ASM, 240V

1

53 S-1694

TIE, CABLE

4

54 35006

TIE BAR

2

55 H-7324-#10

WASHER, #10 INT. LOCK

3

56 36144

COVER, BACK PLATE

1

57 E-1237-6

NUT, WIRE

2

58 D-1172-10

BUSHING, SNAP IN

1

59 368-0046

GEAR, SLITTER DRIVE

1

60 36099

SIDE FRAME ASM R.H.

1

61 S-1694-2

TIE, CABLE

1

62 390-0503

FOLD PLATE ASM.#2

1

63 36145

FRONT PLATE ASM.

1

64 329-0133

TIE BAR

1

65 A-10644-2

COLLAR, 1/2

1

66 331-0087

SHAFT, SUCKER DRIVE PULLEY

1

67 35254

PULLEY, SUCKER DRIVE

1

68 H-6964-404

SCREW, ¼-20 X ¼ BRASS TIP SOC. SET

2

69 365-0085

"O" RING, URETHANE

5

70 35007

BRACKET, COVER

4

71 S-1781-45

LABEL, "PE" PROTECTED EARTH

1

72 E-2730-2

FILTER, EMI

1

73 329-0029

BEARING, SHAFT SUCKER DRIVE

2

74 376-2805

10-24 X ¼ KNURLED CUP POINT SETSCREW

3

75 311-0048

SWITCH-JAM DETECT, TOP COVER

1

76 329-0048

SCORE BLADE (2608 INSERTER ONLY)

2

77 381-0060

SHAFT COLLAR (2608 INSERTER ONLY)

2

78 373-5745

SCREW 10-24 X 3/8 LG. (2608 INSERTER ONLY)

4

 

MAIN ASSEMBLY-FRONT VIEW

MAIN ASSEMBLY- FRONT

ITEM & PART # DESCRIPTION QTY

1 360-0739

COVER, L.H.

1

2 368-0042

GEAR SPUR

4

368-0049

HELICAL GEAR

 

368-0058

BEVELCUT GEAR

 

3 380-0015

KEY. 3/8 X 1/8 WOODRUFF

4

4 350-0042

ROLLER RUBBER (BLACK)

2

350-0062

POLY ROLLER (GRAY)

2

5 350-0068

ROLLER #1 GROOVED (BLACK)

1

350-0070

POLY ROLLER (GRAY)

1

6 350-0069

ROLLER #2 GROOVED (BLACK)

1

350-0071

POLY ROLLER (GRAY)

1

7 329-0147

COLLAR

4

8 360-0738

COVER R. H.

1

9 375-6634

SCREW, 10-24 X 3/8 BUT. HD

8

10 H-6945-405

SCREW, ¼-20 X 5/8 CONE PT. SOC. SET

2

11 H-6940-404

SCREW, ¼-20 X ¼ FLAT PT. SOC. SET

2

12 S-1781-12

LABEL, CAUTION

2

13 36066

NAMEPLATE

2

14 S-1781-15

LABEL, CAUTION

2

15 S-1781-31

LABEL, SINGLE OPERATOR

1

16 35163

STRIP. MAGNET

1

17 379-0014

RETAINING RING

1

18 368-0043

GEAR STACKER DRIVE

1

19 329-0172

KEY, 3/32 X 5/16 WOODRUFF

1

20 329-0141

PIN, GEAR

1

21 329-0143

SUPPORT BLOCK ASM. INNER

2

329-0142

SUPPORT BLOCK ASM. OUTER

2

22 375-5913

SCREW, ¼-20 X 1-3/4 SOC. HD.

4

23 377-5860

WASHER, ¼ INT. TOOTHLOCK

6

24 378-4549

NUT. ¼-20 HEX

6

25 366-7655

PULLEY, 100T

2

365-0093

PULLEY, 92T (MODEL 2608)

1

26 366-7654

PULLEY, 28T TIMING

1

365-0016

PULLEY, 14T (MODEL 2608)

1

27 S-1073-100

RETAINING RING

2

28 11288-21

WASHER, NYLON

2

29 35033

PULLEY, TIMING

2

30 S-1295-7

RACE. THRUST BEARING

2

31 S-1300-1

THRUST BEARING

1

32 35209

HANDWHEEL, ASM

1

33 35232

PLUG, HANDWHEEL

1

34 35210-2

SHAFT, CONNECTING

1

35 S-1073-50

RING, RETAINING ½

1

36 S-1725

FITTING, LUBRICATION (GREASE)

1

37 329-0156

SHAFT, DRIVE

1

38 35211

SPRING HAND WHEEL

1

39 35273

BEARING ASM.

1

40 H-6918-408

SCREW, ¼-20 X 1" SOC. HD. CAP.

2

41 366-7653

PULLEY, 30T TIMING

1

42 365-0124

PIN. PULLEY

1

43 329-0142

SUPPORT, BEARING ASSEMBLY

2

44 379-0014

RETAINING RING

4

45 329-0124

PULLEY, TIMING

1

46 11288-15

SPACER NYLON

2

47 11288-2

WASHER NYLON

1

 

 

FOLDPLATE ASSEMBLY #1

WITHOUT SPRAYER 390-0499

WITH SPRAYER 390-0602

FOLDPLATE ASSY #1

 W/O SPRAYER 390-0602

With sprayer 390-0602

ITEM & PART # DESCRIPTION QTY

1 360-0740

NOSE PLATE, BOTTOM

1

2 35184

SPACER

2

3 360-0741

NOSE PLATE, TOP

1

4 360-0844

NOSE PLATE, 2608 ONLY

1

5 380-00 16

SCALE, FOLD PLATE

2

6 H-6423-#8

#8-3 2 HEX NUT FINISHED

6

7 H-7324-#8

#8 INT. TOOTH LOCK WASHER

4

8 H-6910-83203

#8-32 X 3/8 BUTT HD CAP SCREW

20

9 332-0076

FOLD ROD, PLATE #1

14

10 35073

SHAFT

2

11 H-6910-83204

SCREW, 8-32 X ½ BUTTON HD SOC CAP

2

12 H-5246-304

PIN, DOWEL, 3/16 X 1/2

2

13 334-0344

ECCENTRIC, FOLD PLATE

2

14 377-6564

#10 INT. TOOTH LOCK WASHER

2

15 35067

FOLDPLATE, SUPPORT

2

16 36008-1

POINTER, PLATE SCALE (L.H.)

1

17 A-10644-2

COLLAR, ½" I.D. STEEL

2

18 35187

ADJUSTMENT KNOB

2

19 11288-10

WASHER

4

20 35048-6

SPRING, FOLD ROD

14

21 36007

PLATE, FOLD STOP

1

22 35065

CHANNEL

4

23 36008

POINTER, PLATE SCALE (RH)

1

24 334-0224

ADJUSTMENT KNOB

2

25 36009

GUIDE BLOCK, FOLD STOP

2

26 35185

SPACER

2

27 36004-1

ANGLE, REAR

1

28 36005-1

SPACER, ANGLE REAR

2

29 H-6910-83202

#8-32 X ¼ BUTT HID

4

30 11116

LABEL, FOLDPLATE MICRO ADJUSTMENT

2

31 381-0004

5/16" COLLAR(USED AS STOPS) NOT ON STOCK

 

 

FOLDPLATE #2 ASSEMBLY  390-0503

FOLDPLATE ASSEMBLY #2

390-0503

ITEM & PART # DESCRIPTION QTY

1 35063

NOSE PLATE, BOTTOM

1

2 35184

SPACER

2

3 360-0743

NOSE PLATE, TOP

1

4 35068

HINGE

2

5 H-6940-102412

#10-24 X ¾" FLT. PT. SOC. SET SCREW

2

6 35070

DEFLECTOR

1

7 380-0016

SCALE, FOLDPLATE NOT USED

2

8 35064

STOP

1

9 35073-1

SHAFT

2

10 H-6423-#8

#8-32 HEX NUT, FINISHED

14

11 H-6916-83204

#8032 X ½" FL. HD. CAP SCREW

2

12 35071

PIVOT, DEFLECTOR

2

13 H-21S-187-0500

3/16 X ½" SEL-LOC PIN

2

14 35067-1

FOLDPLATE SUPPORT

2

15 H-7324-#8

#8 INT TOOTH LOCK WASHER

14

16 H-6910-83203

#8-32 X 3/8" BUTT. HD. SOC. CAP. SCREW

44

17 329-0147

COLLAR ½" I.D. STEEL

2

18 35187

ADJUSTMENT KNOB

2

19 11288-10

WASHER/SPACER

4

20 35065-1

CHANNEL

14

21 35066

BRACKET, FOLDPLATE ANGLE

1

22 35185

SPACER

7

23 35072

GUIDE BLOCK, PAPER STOP

2

24 79574

ADJUSTMENT KNOB

2

25 H-6423-#10

#10-24 HEX NUT

2

26 H-6910-102403

#10-24 X ¾" BUTT HD. CAP. SCREW

2

27 329-0125

LABEL, QUICK SETUP

2

28 374-0083

FLAT HEAD SCREW

2

 

 

FEEDER ASSEMBLY (SERIAL #344 AND BELOW)

390-0504

FEEDER ASSEMBLY (SERIAL #344 AND BELOW)

390-0504

ITEM & PART # DESCRIPTION QTY

1 35098

CLAMP, SIDE GUIDE REAR

2

2 372-0060

KNOB, KNURLED

5

3 35048-2

SPRING

14

4 35077

RUBBER TIP

14

5 329-0052

BELT, SUCKER WHEEL

2

6 329-0121

PAPER GUIDE

4

7 35094

END, PLATE

2

8 H-7321-#8

#8 FLAT WASHER

2

9 H-6938-103204

#10-32 X ¼ CUP PT. SOC. SET SCREW

1

10 35103

PLATE, PIVOT

2

11 35084

CLAMP, SEPARATOR

4

12 35106

BAR, SEPARATOR

1

13 35082

CLAMP, PAPER GUIDE

4

14 329-0135

KNOB

14

15 329-0043

PLATE, SEPARATOR

1

360-1225

EXTRA WIDE

1

16 35076

SHAFT, VALVE

14

17 35093

BAR, VALVE

2

18 35234

SPRING

1

19 H-21 S-1 87-0750

3/16 X ¾" ROLL PIN

1

20 35102

SIDE PLATE, L.H.

1

21 35105

TIE BAR

5

22 35089

SIDE GUIDE ASSEMBLY, L.H.

1

23 35090

SIDE GUIDE ASSEMBLY, R.H.

1

24 35111

SIDE PLATE, RH

1

25 329-0137

SPRING

1

26 35206

BLOCK ASSEMBLY, ADJUSTING

1

27 35250-1

KNOB

1

28 35101

FEED TABLE

1

29 35109-1

SHAFT, VACUUM

1

30 35233

SUPPORT SHAFT ASSEMBLY

3

31 A-10644-4

COLLAR, ¾"

1

32 H-6449-0750

EXTERNAL SNAP RING

2

33 35236

BEARING

2

34 H-6964-504

5/16 X ¼" BRASS TIP SOC SET SCREW

1

35 329-0336

TIE ROD

2

36 329-0337

ROLLER, GUIDE

2

37 329-0338

PULLEY

2

38 35088

BAR, MOUNTING

2

39 35086

SIDE PLATE

2

40 329-0138

SHAFT SEPARATOR, ADJUSTING

2

41 E-2186-6

CLAMP, WIRE HARNESS

1

42 35115

RING, LOCK

1

43 35116

SHAFT, VACUUM ADJUSTING

1

44 35117

HOLDER SHAFT

1

45 35230

BAR, MOUNTING

2

46 36062

TIE-BAR

1

47 H-6916-83206

#8-32 X ¾" FLAT HD SCREW

1

48 329-0155

SUCKER WHEEL

1

49 35118-3

DISK

1

50 H-6918-83203

#8-32 3/8" SOC. HD. CAP SCREW

17

51 H-6423-#8

#8-32 HEX NUT

5

52 H-6910-102404

#10-24 X ½" BUTT HD CAP SCREW

2

53 329-0136

¼-20 X 3/8" BUTT HD CAP SCREW

2

54 H-6910-83204

#8-32 X ½" BUTT HD CAP SCREW

16

55 H-6910-83206

#8-32 X ¾" BUTT HD CAP SCREW

4

56 H-6916-83204

#8-32 X ½" FL HD CAP SCREW

37

57 H-6918-83208

#8-32 X 1" SOC HD CAP SCREW

4

58 H-6920-103205

#10-32 NF X 5/8" BUTT HD SOC SCREW

8

59 329-0139

BLOCK GUIDE

1

60 H-7324-#8

#8 INT TOOTH LOCKWASHER

5

61 S-1 193-31

5/16" E RETAINING RING

14

63 329-0140

SHAFT, SEPARATOR

1

64 329-0120

TIE BAR, REAR

1

65 35127

SCALE, FEED TABLE

2

66 7957-5

KNOB

1

67 329-0051

END CAP

4

68 11288-18

WASHER, NYLON

1

69 H-6423-5

5/16-18 HEX NUT, FINISHED

1

70 376-2805

#8-32NC X 3/16" KNURLED POINT SET SCREW

5

71 35172

ANGLE

1

72 35173

SPACER

1

73 35174

CLAMP PLATE

1

74 8278

KNOB

1

75 H-6938-505

5/16-18 X 5/16" SOC SET SCREW

2

76 H-7327-10

5/16" LOCKWASHER

1

77 334-0195

SPRAY BLOCK

1

78 H-7321-#10

#10 FLAT WASHER

3

79 H-6451-0312

RING, GRIPPING

4

80 36057

COLLECTOR, WATER

2

81 36059

COLLECTOR, CENTER

1

82 H-6910-83202

#8-32 X ¼ BUTT. HD SCREW

12

83 36060

BRACKET, SIDE COLLECTOR

4

84 36061

BRACKET, CENTER COLLECTOR

1

89 P-205-5

ELBOW-90o 1/8 NPT, ¼ TUBE

3

94 P-240-5

TUBE 5/16 ID. X 1/16 WALL

3

97 S-1694

TIE, CABLE

2

98 P-287

CONNECTOR, 4-WAY

1

99 36015-2

PAD, SCOTCHBRITE

2

100 329-0022

LONG SPRAYER TUBE (NOT SHOWN)

2

101 375-5983

10-32 3/8 BUTTON HD SCREW (NOT SHOWN)

2

102 395-0146

SEPARATOR KIT (NOT SHOWN)

1

 

FEEDER ASSEMBLY (SERIAL #345 AND ABOVE)

FEEDER ASSEMBLY (SERIAL #345 AND ABOVE)

ITEM & PART #

DESCRIPTION

QTY

1 36051-1

FEED TABLE, INFOSEAL

1

2 E-2186-8

CLAMP, WIRE HARNESS

2

3 H-6910-83203

SCREW, #8-32 X 3/8 BUT. HD

2

4 H-6423-#8

NUT, #8-32 HEX

6

5 H-21S-187-0750

PIN, 3/16 X ¾ ROLL

1

6 35104-1

TIE BAR, REAR

1

7 35127

SCALE, FEED TABLE

2

8 H-6920-103206

SCREW, #10-32 X ¾ BUT HD

1

9 H-7321-#10

WASHER, #10 FLAT

4

10 AA-1125-1-1

BACK STOP ASSEMBLY

1

11 372-0060

KNOB, TINY KNURLED

3

12 S-1894

TIE, CABLE

2

13 P-240-5

TUBE, 4/16 HD 1/16 WALL

3

14 P-205-8

ELBOW, 90 DEG. 1/8 NPT, ¼ TUBE

3

15 11400-4

HOSE CLAMP

6

16 36057

COLLECTOR, FEEDER SIDE

2

17 36015-2

PAD, SCOTCHBRITE

2

18 36172

TIE BAR, FRONT

1

19 36060

BRACKET, SIDE COLLECTOR

4

20 H-6910-83202

#8-32 X ¼ BUT HD. SCREW

12

21 36058-2

GUIDE ASSEMBLY, L.H. COMPLETE

1

22 H-6920-103203

SCREW, #10-32 X 3/8 BUT HD SOC

4

23 H-6916-83204

SCREW, #8-32 X ½ FLT HD

7

24 36061

BRACKET, CENTER COLLECTOR

1

25 36059

COLLECTOR, CENTER

1

26 329-0121

PAPER GUIDE

3

27 H-6939-103204

SCREW, #10-31 X ¼ SOC. SET

2

28 35237

CLAMP, GUIDE STACKER

1

29 H-6920-103202

SCREW, #10-32 X ¼ BUT HD

2

30 36048-2

GUIDE ASSEMBLY, RH COMPLETE

1

31 P-287

CONNECTOR, 4-WAY

1

32 35103-1

PLATE, PIVOT

2

33 35084

CLAMP, SEPARATOR

2

34 H-6910-102404

SCREW, #10-24 X ½ BUT HD SOC

2

35 7957-5

KNOB

1

36 35106-1

BAR, SEPARATOR

1

37 35082

CLAMP, PAPER GUIDE

2

38 329-0135

KNOB

1

39 11288-18

WASHER, NYLON

1

40 35284

LABEL, SHEET SEPARATOR KNOB

1

41 326-0136

SCREW, ¼-20 X 3/8 BUT HD CAP

2

42 329-0043

PLATE, SEPARATOR

1

43 329-0137

SPRING

1

44 35285

LABEL, VACUUM ADVANCE ADJUSTMENT

1

45 35 105-1

TIE BAR, MEDALIST

2

46 H-6910-83204

SCREW, #8-32 X ½ BUT HD CAP

9

47 35288

GUARD, FEED TABLE ASM

1

48 H-7324-#8

WASHER, #8 INTER TOOTHLOCK

7

49 329-0139

BLOCK GUIDE

1

50 376-2805

SCREW, #8-32 X 3/16 KNURLED PT. SET SCR

2

51 329-0140

SHAFT, SEPARATOR

1

52 329-0138

SHAFT, ADJ

2

53 35122

BLOCK ADJUSTING

1

54 35086-1

SIDE PLATE

2

55 H-6449-0750

RING, INTERNAL BOWED RETAINING

2

56 35236

BEARING

2

57 H-6451-0312

RING, GRIPPING

4

58 329-0052

BELT, SUCKER WHEEL

2

59 329-0336

TIE ROD

2

60 329-0337

ROLLER, GUIDE

2

61 329-0338

PULLEY

2

62 H-7321#8

WASHER, #8 FLAT

2

63 H-6918-83206

SCREW, #8-32 X ¾ SOC HD CAP

4

64 35109-2

SHAFT, VACUUM

1

65 35115

RING-LOCK

1

66 H-6938-505

SCREW, 5/16-18 X 5/16 SOC SET

1

67 35116

SHAFT ADJ. VACUUM

1

68 35117-1

HOLDER, SHAFT

1

69 H-6423-5

NUT, 5/16-18 HEX, FINISHED

1

70 H-7327-10

WASHER, 5/16 LOCK

1

71 A-10844-4

COLLAR, 3/4

1

72 H-6964-504

SCREW, 5/16-18 X ¼ BRASS TIP SOC SET

1

73 329-0155

SUCKER WHEEL

1

74 35118-3

DISK, SUCKER WHEEL

1

75 H-6918-83203

SCREW, #8-32 X 3/8 SOC HD CAP

1

76 36174

HOLDDOWN ASSEMBLY (NOT SHOWN)

1

 

PRESSURE ROLLER ASSEMBLY (SERIAL #344 AND BELOW)

390-0464

PRESSURE ROLLER Z-FOLD ASSEMBLY (SERIAL #345 AND ABOVE)

2608 INSERTER ROLLER ASSEMBLY

390-0610

PRESSURE ROLLER ASSEMBLY (SERIAL #344 AND BELOW)

390-0464

ITEM & PART # DESCRIPTION QTY

1 390-0464

PRESSURE ROLLER ASSEMBLY

1

2 330-5730

COLLAR 3/8

12

3 331-0047

SHAFT

1

4 333-0011

PRESSURE ROLLER, STEEL

2

5 333-0012

PRESSURE ROLLER, ALUMINUM

2

6 334-0215

SIDE FRAME

2

7 334-0216

BLOCK, ADJUST

2

8 334-0217

PIN

2

9 334-0218

CLAMP

2

10 334-0219

SWIVEL BLOCK

2

11 360-0648

BRACKET

2

12 390-0111

IDLER PULLEY ASSEMBLY

5

13 365-8111

TIMING BELT

5

14 370-0011

BEARING, RADIAL ½ X 1-1/8

4

15 372-0060

KNOB, BRKT ADJUST

2

16 332-0074

ADJUSTMENT ROD

2

17 377-1813

WASHER ¼"

8

18 375-0023

SCREW ¼-20 X 1/2

8

19 376-8205

8-32X3/16 KNURLED PNT. SETSCREW

2

PRESSURE ROLLER Z-FOLD (SERIAL #345 AND ABOVE)

A-10644-1

COLLAR

2

36154

PULLEY

9

36072

ROLLER, STACKER (STEEL)

2

36153

SHAFT

1

36073

ROLLER, STACKER (ALUM)

2

H-6952-404

SCREW, ¼-20 X ¼ NYLON TIP SOC. SET

10

36152

BELT

10

H-6910-403

SCREW, ¼-20 X 3/8 BUT. HD

4

H-7322-4

WASHER, ¼ POLISHED

4

35151

SHAFT, WHEEL STACKER

2

10245

AXLE, ARM

2

35146-2

BAR, STACKER WHEEL

2

8278-1

KNOB

2

H-6938-102404

SCREW, #10-24 NC X ¼ SOC. SET

2

36151

BRACKET

2

H-6910-63202

SCREW, 6-32 X ¼ BUTTON HD

4

H-6939-404

SCREW, ¼-28 X ¼ SOC. SET

2

35147-1

BAR, CONNECTING

2

35197

BRACKET, STACKER ASSEMBLY

2

8260-2

KNOB KNURLED

2

H-6915-103203

SCREW, 10-32 X 3/8 SOC HD. CAP

2

H-21S-250-1000

PIN, ¼ X 1 ROLL

2

H-6938-83204

SCREW, #8-32 NC ¼ CUP PT CAP

2

36074

BEARING PLATE ASSEMBLY

2

2608 INSERTER ROLLER ASSEMBLY 390-0610

331-0064

ROLLER STACKER ASSY

2

331-0065

SHAFT, PRESSURE WHEELS

1

334-0257

ROLLER SLEEVE STACKER

4

334-0258

PRESSURE WHEEL STRIKER

2

 

WATER SYSTEM

WATER SYSTEM

ITEM & PART # DESCRIPTION QTY

1 313-0023

PUMP ASSEMBLY 120V

REF

1 PP-274

PUMP ASSEMBLY 240V

REF

2 36032-1

STAND ASSEMBLY

1

3 329-0167

HOSE, ½" ID

27"

4 329-0129

HOSE CLAMP

2

5 36030

COVER, TANK

1

6 36031

SUPPORT, COVER

1

7 36018-1

TANK ASSEMBLY

1

8 P-275-1

HOSE, 1" DIA. X 3 FT. LG.

1

9 329-0056

TANK LID SEAL

4.5

10 329-0034

TUBING, WATER/VACUUM

54FT.

11 334-0195

BLOCK, WATERJET

2

12 321-0018

BLOCK, WATER DRAIN

2

13 372-0080

CASTOR SWIVEL DUAL WHEEL

4

14 329-0017

OLD STYLE FILTER SERIAL #FS-101 OR BELOW

1

15 329-0030

NEW STYLE FILTER SERIAL#FS-101 OR HIGHER

1

16 329-0042

CHECK VALVE

1

17 329-0047

FILTER CANISTER

1

18 372-0066

VACUUM LINE "T"

1

19 329-0151

PUMP REGENERATIVE (WATER TANK)

1

20 390-0513

VAC/BLOWER ASSY. 120V

1

PP-320

VACUUM BLOWER 220V

1

21 390-0518

LEVEL SWITCH ASSY.

1

22 329-0018

SHORT SPRAYER TUBE

6

23 329-0022

LONG SPRAYER TUBE

2

24 329-0023

VACUUM TUBE

2

25 357-0017

TIP CLEANER (NOT SHOWN)

1

 

PUMP CONNECTOR ASSEMBLY

PUMP CONNECTIONS

ITEM & PART # DESCRIPTION QTY

1 329-0045

COUPLING MALE, VACUUM

9

2 329-0037

COUPLING MALE, WATER

5

3 P-340-5

TUBING, 5/16 ID. X 8 FT

2

4 329-0034

TUBING, WELDING VINYL X 6 FT.

5

5 36150

BAND ANTI-SPLIT

8

6 390-0518

FLOAT SENSOR UNIT

1

7 313-0023

WATER PUMP 110V

1

313-0047

WATER PUMP 220V

1

8 329-0131

FEMALE COUPLING Q.C.

7

9 P-243-1

FEMALE COUPLING Q.C.

12

10 329-0189

TANK COVER (NO INSULATION)

1

 

STACKER ASSEMBLY (SERIAL #344 AND BELOW)

390-0508

STACKER ASSEMBLY (SERIAL #344 AND BELOW)

390-0508

ITEM & PART # DESCRIPTION QTY

1 329-0149

SHAFT, FRONT

1

2 329-0130

SPRING

1

3 11288-17

WASHER, SPACER

1

5 360-0746

GUARD, STACKER

1

6 H-6916-63204

6-32 X ½ FIT HO SCR

6

7 366-7651

BELT, STACKER

1

8 390-0506

ROLLER, STACKER ASSEMBLY/WITH GEAR

1

9 A-10644-1

COLLAR 3/8 ID. STEEL

2

10 H-6910-102404

#10-24 X ½ BUT HD DOC SCR

20

11 H-6910-#10

#10-24 ACORN NUT PLATED

4

12 H-5254-404

¼ DIA X ¼ SHLD BOLT

4

13 11268-22

SPACER

2

14 35133

PULLEY, STACKER

6

15 332-0077

ROD, BELT TENSIONER

1

16 360-0747

TRAY, STACKER

1

17 360-0748

END, STACKER

1

18 36070

TOP, PLATE

1

19 329-0148

SIDE FRAME, STACKER

2

21 329-0150

SUPPORT, STACKER

2

22 378-0105

¼-20 HEX NUT

2

23 35131

TIE BAR, STACKER

5

24 375-0069

¼-20 X 1-1/4 HEX SCR

2

25 H-6910-83206

#8-32 X 5/8 BUT HD CAP SCR

4

26 H-6938-83204

#8-32 NC X ¼ CAP PT SOC SCR

2

28 H-6910-63202

#6-32 X ¼ BUT MD SCR

6

29 36068

BLOCK, BLANKET ADJUST

2

30 H-6910-10206

#10-24 X ¾ BUT HD SCR

2

32 H-6909-102404

#10-24 X ½ FLAT MD SCR

2

33 305-0016

ANTISLIP TAPE

3

 

STACKER ASSEMBLY (SERIAL #345 AND ABOVE)

STACKER ASSEMBLY (SERIAL #345 AND ABOVE)

ITEM & PART # DESCRIPTION QTY

1 329-0149

SHAFT, FRONT

1

2 329-0130

SPRING

1

3 11238-5

WASHER/SPACER

1

4 360-0746

GUARD, STACKER GEAR

1

5 390-0506

ROLLER STACKER ASSEMBLY/WITH GEAR

1

6 A-10644-1

COLLAR 3/8 I.D. STEEL

2

7 H-6910-102404

SCREW #10-24 X ½ BUT. HD. SOC. CAP

4

8 366-7651

BELT, STACKER

1

9 H-5254-503

SCREW, 5/16 X 3/8 SHOULDER

4

10 H-6431-4

NUT, ¼-20 CAP, PLATED

4

11 H-7327-8

WASHER, ¼ MEDIUM LOCK

4

12 36068-1

LONG BLOCK, BELT TENSIONER

2

13 36185

REAR PULLEY ASM, STACKER

1

14 332-0077

ROD, BELT TENSIONER

1

15 36109-1

TRAY, DELIVERY TAB

1

16 H-6910-102406

SCREW, #10-24 X ¾ BUT HD. CAP

2

17 H-6910-83205

SCREW, #3-32 X 5/8 BUT HD. CAP

6

18 36070-2

TABLE, STACKER DELIVERY, TAB

1

19 H-6910-83203

SCREW, #8-3 2 X 3/8 BUT. CAP

2

20 H-7324-#8

WASHER, #8 INT TOOTH LOCK

2

21 H-6423-#8

NUT, #8-3 2 HEX

2

22 329-0150

SUPPORT, STACKER

2

23 375-0105

NUT, ¼-20 HEX

2

24 375-0069

SCREW, ¼-20 X 1-1/4 HEX

2

25 305-0016

ANTISLIP TAPE

3

 

STAND ASSEMBLY

STAND ASSEMBLY

ITEM & PART # DESCRIPTION QTY

1 36123

SPACER, CASTER

1

2 36121

BASE, STAND

1

3 36134

HANDLE, POCKET PULL

2

4 E-1172-11

GROMMET, SNAP-IN

1

5 329-0047

FILTER, WATER

1

6 329-0069

CASTER, STAND

4

7 36122

LEG, STAND

4

8 329-0168

ELBOW, 90 DEG. 3/8 NPT TO ½ HOSE

3

9 14050

PLATE, SERIAL NUMBER

1

10 41007

HINGE

12

11 385-0020

VALVE

3

12 329-0146

FUSE HOLDER, MIDGET

1

13 329-0159

MANIFOLD, WATER

1

14 329-0137

COUPLING, QUICK (FEMALE)

7

15 317-0005

FUSE, 25 AMP FAST ACTING

1

16 390-0516

FAN, 60 HZ

1

E-2483-1

FAN, 50 HZ

1

17 E-2469

CORD, FAN

REF

18 47092

GRILL, FAN

2

21 36129

DOOR, RH

1

22 36128

DOOR ASSY, L.H.

1

23 E-2188-7

CLAMP, WIRE

2

24 329-0122

COVER, SIDE

2

25 36125

ANGLE, TOP SIDE

2

26 36127-1

COVER ASSY, REAR

1

27 EE-2861

BLOWER ASSEMBLY, SINGLE PHASE, 230V

1

329-0151

BLOWER, 110V

1

28 329-0049

SHELF-TOP

1

29 329-0016

CARTRIDGE, FILTER

1

329-0017

CARTRIDGE, FILTER (OLD STYLE)

1

30 36124

ANGLE, TOP FRONT/REAR

2

31 EE-2862

CABLE ASSEMBLY, MAIN STAND POWER

1

32 H-6424-5

5/16-18 HEX JAM NUT

16

33 H-6910-102402

#10-24 X ¼ BUTT HD. SCREW

64

34 H-6910-404

¼-20 X ½ BUTT HD. SCREW

16

35 H-6424-4

¼-20 HEX JAM NUT

16

36 H-7330-8

¼ EXT. TOOTHLOCK WASHER

16

37 36147

HINGE, FREE SWINGING SPEC

4

38 H-7330-#10

#10 EXT. TOOTHLOCK WASHER

10

39 H-7321-#10

#10 WASHER

8

40 H-6423-#10

#10-24 HEX NUT

8

41 H-6962-1005

#10 X 5/8 RD. HD. WOOD SCREW

16

42 H-6918-610

3/8-16 X ¼ SOC. HD. SCREW

4

43 H-7321-6

3/8 WASHER

4

44 H-7327-12

3/8 LOCKWASHER

4

45 H-6918-514

5/16-18 X 1-3/4 SOC. HD. SCREW

16

46 H-6910-83204

#7-32 X ½ BUTT RD. SCREW

2

47 H-6910-63206

#6 –32 X ¾ BUTT HD. SCREW

8

48 H-7324-#6

#6 WASHER

8

49 H-6423-#6

#6-32 HEX NUT

8

50 H-7327-10

5/16 LOCK WASHER

16

51 H-6924-004

#10 X ¼ DRIVE SCREW

2

52 H-6910-102404

#10-24 X ½ BUTT HD. SCREW

12

53 S-1088-5

#10 X 5/8 PA. N. SHT. METAL SCREW

4

54 311-0059

WATER SWITCH

1

55 329-0031

VACUUM SWITCH

1

56 E-512

CLAMP, CABLE

2

57 E-1237-2

WIRE NUT

2

58 E-1214-13

CONNECTOR, LOCKING NON-INSULATED FORK

1

60 EE-2844

CONTROL BOX ASSEMBLY, STAND

1

61 36146

CATCH, DOOR

2

62 329-0123

CONTROL PANEL (WATER LIGHT)

1

63 395-0142

BRASS PLUG

1

65 329-0167

TUBE, ½"

23

66 H-6910-102403

#10-24 X 3/8 BUTT HD. SCREW

32

67 A-7545

CORK

2

68 329-0129

HOSE CLAMP

2

69 S-178-11

LABEL, CAUTION

2

70 H-7324-#10

#10 SHAKEPROOF WASHER

64

71 5177-2

LABEL, UL/CSA LISTED

1

72 5177-1

LABEL, UL LISTING

1

73 S-1781-59

LABEL, FUSE WARNING

1

77 36159

COVER, JUNCTION BOX

1

 

BASIC MACHINE SCHEMATIC (SERIAL #344 AND BELOW)

 

BASIC MACHINE SCHEMATIC (SERIAL #345 AND ABOVE)

 

SCHEMATIC PART ASSEMBLIES

ITEM & PART # DESCRIPTION QTY

1 311-0057

MAIN SWITCH ASSEMBLY

1

2 329-0031

VACUUM SWITCH ASSEMBLY

1

3 390-0516

FAN ASSEMBLY

1

4 390-0517

FILL LIGHT ASSEMBLY

1

5 390-0518

LEVEL SWITCH ASSEMBLY

1

6 314-0093

125V 30 AMP NEMA 5-30P PLUG

1


 

CONTROL PANEL ASSEMBLY

390-0509

 

CONTROL PANEL ASSEMBLY

390-0509

ITEM & PART # DESCRIPTION QTY

1 35214

PANEL, CONSOLE

1

2 390-0507

PCB ASM, COUNTER BOARD

1

3 311-0057

ROCKER SWITCH

1

4 311-0058

SWITCH, DUAL ROCKER (RED/GREEN)

1

5 E-1152-32

SPACER

2

6 312-0008

POTENTIOMETER

1

7 EE-2340

CABLE ASM, POT

1

8 329-0050

ASSEMBLY, PHOTOSENSOR

REF

9 EE-2602

CABLE, ASM, XFMR

1

10 EE-2604

CABLE, ASM, COMPSR/START/STOP/SW

1

11 EE-2278

CONNECTOR, GROUND LUG

1

12 E-1253-6

SHRINKING TUBING "LG"

3

13 372-0072

KNOB, POT

1

14 H-3423-#6

#6-32 HEX JAM NUT

2

15 H-7324-#6

#6 LOCK WASHER

2

 

BACK COVER PLATE ASSEMBLY

390-0510

 

BACK COVER PLATE ASSEMBLY

390-0510

ITEM & PART # DESCRIPTION QTY

1 36086

PLATE, BACK COVER

1

2 329-0145

TRANSFORMER –120/240V, 12VA

1

329-0191

TRANSFORMER 220V

1

3 312-0002

SPEED CONTROL

1

329-0192

SPEED CONTROL 220V

1

4 317-0006

FUSE HOLDER

2

5 E-530

FUSE CARRIER, CAP

2

6 317-6361

FUSE, 5A SLO-BLO

1

7 319-7719

FUSE, 15A SLO-BLO

1

8 329-0132

PLUG RECEPTACLE

1

9 329-0054

SOCKET RECEPTACLE

1

10 311-0059

SWITCH, ROCKER

1

11 E-1214-9

CONNECTOR #8NSUL, RING

3

12 E-1214-23

CONNECTOR ¼" (16-14)

6

13 E-1214-49

CONNECTOR ¼" (16-14)

6

14 E-1214-51

CONNECTOR 187 (22-18)

2

15 E-1214-52

CONNECTOR ¼" (12-10)

4

16 E-1214-53

CONNECTOR 0387 (16-14)

2

17 E-709-R

WIRE #18 GA. RED MTW 4"

2

18 E-709-R

WIRE #18 GA. RED MTW

AS NEEDED

19 E-849-R

WIRE #16 GA. RED MTW

AS NEEDED

20 E-849-G

WIRE #16 GA. GREEN MTW 6"

2

21 E-849-G

WIRE #16 GA. GREEN MTW 16"

1

22 EE-2602

CABLE ASM.–XFMR

REF

23 EE-2340

CABLE ASM.–POT

REF

24 EE-2350

CABLE ASM –MOTOR

1

25 EE-2607

CABLE ASM –JAM

REF

26 EE-2604

CABLE ASM –COMPRES/START/STOP

REF

27 319-0113

RESISTOR. HP

1

28 H-6923-44012

SCREW #4-40 X ¾ RD HD

2

29 H-6910-44004

SCREW #4-40 X ½ BUT RD SOC CAP

6

30 H-7327-#4

WASHER #4 INT TM LOCK

8

31 H-6423-#4

NUT #4-40 HEZ

8

32 H-6910-83204

SCREW #8-32 X ½ BUT HD SOC CAP

4

33 H-6910-83205

SCREW #8-32 X 5/8 BUT HD SOC CAP

1

34 H-6910-33210

SCREW #8-32 X 1-1/4 BT HD SOC CAP

2

35 H-7327-#8

WASHER #8 INT TH LOCK

8

36 H-6423-#8

NUT #8-32 HEX

8

37 319-0114

RECEPTABLE, FEM. SOC

1

38 E-2626-4

TERM. STRIP, PANEL MT

1

39 E-1214-8

CONN, #10 INS. RING

1

40 319-0115

RECEPTACLE, MALE PLUG

1

41 E-2113-6

SOCKET, 14 PIN

1

42 329-0032

RELAY, 14 PIN (NOT SHOWN)

1

329-0193

RELAY 220V (NOT SHOWN)

1

43 E-2114-2

HOLD DN, SPRING (NOT SHOWN)

1

44 E-1991-6

RESISTOR, 62 OHM 2W

1

329-0194

RESISTOR 220V

1

45 E-1736

QLTENCHARC

1

46 36148

QUENCHARC

1

47 E-1237-6

WIRE NUT

2

48 317-0017

25 AMP FUSE (NOT SHOWN)

1

49 314-0064

JAM DETECTOR PLUG (NOT SHOWN)

1

50 319-0138

CLIP FOR JAM DETECTOR PLUG (NOT SHOWN)

1

 

WICK TANK ASSEMBLY (Z-FOLD)

 

WICK TANK ASSEMBLY

ITEM & PART # DESCRIPTION QTY

1 36177

PLATE, TAB TROUGH

1

2 36178

SPACER 1" LG.

2

3 36179

SPRING, MOUNTING

2

4 36169

KNOB, ¼-20 INSERT BRASS

2

5 36130

WICK TANK

1

6 H-6878-424

SCREW, ¼-20 X 3’ FL. HD. SOC. SS

2

7 H-7333-4

LOCKWASHER, ¼" SS

4

8 H-6435-4

NUT, ¼-20 HEX SS

2

9 H-7332-4

WASHER ¼" FLAT SS

4

10 36188

COVER, WICK TANK

1

11 H-6878-83204

SCREW, #8-32 X ½ FL HD SOC. SS

4

12 H-6876-83204

SCREW, #8-32 X ½ SOC. HD. SS

4

13 329-0131

COUPLING BODY

1

14 P-2434

COUPLING INSERT

1

15 P-244-1

COUPLING BODY

1

16 329-0045

COUPLING INSERT

1

17 S-1864-3

CAPTIVE RETAINING DEVICE

2

18 TAB #F367000

WICK

4

19 TAB #F362008

CAGE TOP

4

20 TAB #F362009

CAGE BOTTOM

4

 

Z-FOLD MANIFOLD ADD-ON ASSEMBLY

Z-FOLD MANIFOLD ADD-ON

ITEM & PART # DESCRIPTION QTY

1 36163

MANUAL BALL VALVE

REF

2 H-6405-1-608

3/8-16 X 1 PIPE NIPPLE

REF

3 329-0159

MANIFOLD, WATER

REF

4 H-6910-102404

SCREW, 10-24 X ½ BUT. HD

REF

5 385-0020

VALVE, FLOW CONTROL

REF

6 329-0131

COUPLING, FEMALE

REF

 

Z-FOLD WICK TANK ADD-ON ASSEMBLY

Z-FOLD WICK TANK ASSEMBLY

ITEM & PART # DESCRIPTION QTY

1 35010-1

BLOCK ASSY. PLATE SPRAYER

REF

2 35001-1

FOLD PLATE ASSY. #1

REF

3 35016-1

COLLECTOR, WATER

REF

4 381-0032

PAD, SCOTCHBRITE

REF

5 P-205-8

ELBOW, 90 DEG. ¼ NPT X ¼ TUBE

REF

6 35017

BRACKET, COLLECTOR

REF

7 H-6910-83203

SCREW, 8-32 X 3/8 BUT. HD

REF

8 P-240-8

CLEAR VINYL TUBE, 1/8 OD. X ¾ LG.

REF

9 329-0019

FITTING "Y" (NOT SHOWN)

REF

10 36181

FITTING "Y" F/5/16 ID. TUBE (NOT SHOWN)

REF

11 P-240-5

TUBING 5/16 ID. 2 ½ LG. (NOT SHOWN)

REF

 

2608 INSERTER THROAT ASSEMBLY

2608 INSERTER THROAT ASSEMBLY

ITEM & PART # DESCRIPTION QTY

1 368-0052

GEAR, GUIDE BELT DRIVE

2

2 395-0365

INSERT PRESENCE EMITTER ASSY.

1

395-0366

INSERT PRESENCE RECEIVER ASSY.

1

3 381-0044

SPACER, NOSE PULLEY

4

4 369-0008

INSERT TRANSPORT BELT BUCKLE

4

5 365-0094

INSERT TRANSPORT BELT BUCKLE PLASTIC

2

6 321-0029

FINGER, INSERT GUIDE

1

7 390-0567

CLUTCH ASSEMBLY

1

8 334-0246

DRIVE PULLEYS, CHUTE BELT

4

9 368-0047

DRIVE GEAR TRANSPORT (2 SCREW)

1

368-0048

DRIVE GEAR TRANSPORT ( 3 SCREW)

1

334-0236

HUB DRIVE GEAR

1

10 331-0061

SHAFT, GEAR CLUSTER

1

11 368-0050

DRIVE GEAR ASSY.

1

12 379-1716

RETAINING RING

1

13 390-0581

INSERTER ELEC. BOX (NOT SHOWN)

1

14 395-0367

FOLD PLATE EYE (NOT SHOWN)

1

15 317-5183

FUSE 1 AMP (NOT SHOWN)

1

16 317-5794

FUSE 2.5 AMP SLO-BLO (NOT SHOWN)

1

17 311-8838

INTERLOCK SWITCH (NOT SHOWN)

1

18 395-0370

KEYBOARD ASSY. (NOT SHOWN)

1

19 311-0017

SWITCH, PUSH-BUTTON NO, MOM (NOT SHOWN)

1

20 311-0072

SWITCH, PUSH-BUTTON MOM, AC (NOT SHOWN)

1

21 311-0073

SWITCH, PUSH-BUTTON NO, ALT (NOT SHOWN)

3

22 342-0039

COMPRESSION SPRING

2

23 310-0065

CABLE ASSY. (NOT SHOWN)

1

 

2608 INSERTER ASSEMBLY

390-0556

INSERTER ASSEMBLY

390-0556

ITEM & PART # DESCRIPTION QTY

1 342-0041

SPRING EXTENSION 1/8" X ½"

1

2 369-0012

"O" BELT FEED

1

3 369-0011

"O" BELT TRANSFER

1

4 351-0007

GEAR, DOUBLE, RUBBER

1

5 370-0014

CLUTCH, ONE-WAY

1

6 369-0013

HOPPER DRIVE "O" BELT

1

7 311-8838

INTERLOCK SWITCH

2

8 342-0039

SPRING EXTENSION ¼" X ½"

1

9 350-0073

DISCHARGE ROLLER, HOPPER

2

10 342-0042

SPRING EXTENSION 1/8" X 1/8"

1

11 369-0010

"O" BELT SINGULATOR

2

12 342-0043

SPRING COMPRESSION ¼" X 1"

1

13 329-0177

BRAKE, FEED SWITCH

1

 

2706 DECK ASSEMBLY #1

 

2706 DECK ASSEMBLY #1

ITEM & PART # DESCRIPTION QTY

1 5.750.040

RIGHT ANGLE TABLE 220V

 

2 1.007.084

SPRING

 

1.019.422

PLASTIC TAPE

 

3 4.003.759

SHAFT

 

4 1.001.127

SPRING

3

5 1.119.005

SET SCREW

3

6 5.616.003

STEEL BALL

24

7 5.616.002

GLASS BALL

24

8 4.003.699

BALL CAGE

1

   2.027.687

ANGLE PLATE

1

9 1.178.012

SCREW

2

10 1.178.006

SCREW

4

11 2.017.250

COVER

2

12 1.108.002

LOCKWASHER

2

13 1.103.023

CYL HEAD SCREW

4

14 3.012.205

KNURLED SCREW

2

15 5.613.007

BRACKET LEFT

2

16 2.051.289

GUIDE

2

17 1.143.014

SCREW

2

18 1.007.085

SPRING

1

19 2.022.108

BRACKET

1

20 1.003.014

SPRING

1

21 1.114.002

KNURLED SCREW M4X 16 DIM 653

1

    1.140.003

KNURLED SCREW M4 X 25 DIM 653

1

22 1.109.002

WASHER 4.3

2

23 1.103.008

CYL. HD. SCREW

2

24 2.051.318

SHAFT

1

25 2.027.395

ANGLE PLATE

1

26 1.017.248

RING (NOT SHOWN)

24

27 1.178.001

SCREW (NOT SHOWN)

5

28 321-0083

PLASTIC DEFLECTOR

1

 

2706 DECK ASSEMBLY #2

2706 DECK ASSEMBLY #2

ITEM & PART # DESCRIPTION QTY

1 1.133.007

C-CLIP 6

48

2 2.016.779

SHAFT

24

3 1.019.117

WASHER

48

4 1.112.018

BEARING

48

5 2.027.240

GUIDE

1

6 1.037.105

RUBBER

2

7 2.016.780

TUBING

24

8 1.122.003

NUT M5

14

9 1.108.003

SPRING WASHER

14

10 2.012.346

SLEEVE

2

     1.019.252

WASHER

14

11 1.052.008

NEEDLE BEARING

14

12 2.006.412

BOLT

14

13 2.012.347

SLEEVE

1

14 2.012.220

SLEEVE

11

15 1.033.043

BELT

1

16 2.051.314

PLATE

1

17 4.003.697

MOUNTING

1

18 4.003.701

GUIDE

1

19 1.178.012

SCREW

20

     1.131.003

LOCKWASHER

4

20 4.003.703

GUIDE

1

21 2.027.242

GUIDE

1

22 1.122.014

NUT M10 X 1

4

23 1.107.009

WASHER 10.5

4

24 4.003.705

GUIDE

1

25 1.027.032

CLAMPING LEVER

1

     1.107.003

WASHER 5.3

1

26 2.016.803

SHAFT

1

27 1.027.295

CLAMPING LEVER

1

    1.107.003

WASHER 5.3

1

28 2.012.350

KNURLED SCREW

1

29 1.003.014

SPRING

1

30 1.178.018

SCREW (NOT SHOWN)

2

31 1.131.003

LOCKWASHER (NOT SHOWN)

4

 

2706 DECK ASSEMBLY #3

2706 DECK ASSEMBLY #3

ITEM & PART # DESCRIPTION QTY

1 1.029.637

MOTOR BRUSH

2

2 3.500.015

SET SCREW

2

3 2.001.345

BUSHING

1

4 1.017.330

ENCODER DISK

1

5 4.003.992

MOTOR 220V 300W

1

6 4.003.553

GROUND CABLE

1

7 1.122.005

NUT M4

2

8 1.108.002

SPRING WASHER

2

9 1.103.011

CYL. HD. SCREW

3

10 2.027.234

BRACKET

1

11 4.003.534

PHOTODETECTOR

1

12 1.027.284

SLEEVE

4

13 1.109.003

WASHER 3.2

8

14 1.122.004

NUT M3

8

15 1.029.808

P.C. BOARD

1

16 1.029.834

SYNCHRONIZATION

1

17 1.143.006

CYL. HD. SCREW

4

18 3.000.070

WASHER

4

19 1.029.290

GROUND SCREW M4

3

20 1.566.017

CRIMP ON CONNECTOR

1

21 1.131.003

LOCKWASHER

4

22 2.027.244

BRACKET

1

23 2.012.348

SLEEVE

1

24 1.108.004

SPRING WASHER

4

25 1.103.010

CYL. HD. SCREW

4

26 2.041.079

NUT

1

27 4.001.364

PULLEY CPL.

1

28 1.033.007

BELT

1

29 1.122.003

NUT M5

3

30 1.103.020

CYL. HD. SCREW

4

31 1.029.701

NUT

4

32 1.103.005

BOLT

4

33 1.133.007

C-CLIP 6

1

34 2.011.586

BOLT

1

35 1.029.939

POTENTIOMETER

1

     1.027.324

KNOB

1

36 1.178.011

SCREW

11

37 2.022.069

PLATE

1

38 2.027.355

DUST COVER

1

39 2.022.070

COVER

1

40 1.037.078

PLASTIC PIN

1

41 2.011.601

PULLEY

1

42 1.118.001

SET SCREW

1

43 1.015.014

MAIN CABLE

2

 

2706 DECK ASSEMBLY #4

2706 DECK ASSEMBLY #4

ITEM & PART # DESCRIPTION QTY

1 310-0085

POWER CORD (FEEDER)

1

2 313-0025

FAN, COOLING XEROX

1

3 331-0085

SHAFT, LOWER XEROX

1

4 350-0047

WHEEL

6

5 381-0004

5/16 ID. SET COLLAR

4

6 360-1051

TRANSFER HOUSING

1

7 371-0051

UPPER BUSHING XEROX

2

8 365-0118

PULLEY, SHAFT

1

9 365-0119

O-RING, DRIVE

1

10 313-0026

MOTOR, 11 WATT 12 V.D.C. XEROX

1

11 365-0117

PULLEY, MOTOR

1

12 371-0078

5/16" SELF ALIGN BEARING, XEROX

2

 

INFOSEAL TRANSPORT DECK ASSEMBLY

INFOSEAL TRANSPORT DECK ASSEMBLY

ITEM & PART # DESCRIPTION QTY

1 376-0009

SETSCREW 8-32 X ½" LG.

4

2 360-0542

MOUNT BRACKET, OPERATOR SIDE

1

3 360-0533

ROLLER GUARD COVER

1

   334-0193

PAPER ROLLER

4

   371-0035

BEARING, PAPER ROLLER

4

   331-0038

SHAFT, PAPER ROLLER

4

4 360-0536

SUPPORT BRACKET, OPERATOR SIDE

1

5 372-0060

KNOB, BRACKET ADJUST

4

6 334-0191

CROSS BAR

2

7 360-0530

BOTTOM TABLE

1

8 376-0075

SET SCREW 10-24 X 3/16 LOCKING

4

9 360-0535

SUPPORT BRACKET, DR. SIDE

1

10 334-0192

BRACKET, TOP PLATE

4

11 360-0529

TOP PLATE

1

12 360-0541

MOUNT BRACKET, DR. SIDE

1

13 334-0207

DOCKING PIN

2

 

INFOSEAL TRANSPORT DECK ASSEMBLY

INFOSEAL TRANSPORT DECK ASSEMBLY

ITEM & PART # DESCRIPTION QTY

1 360-0540

BELT BRACKET IDLER

1

2 331-0039

SHAFT, BELT IDLER

1

3 330-5730

COLLAR, 3/8

4

4 369-0910

CARRIER BELT

1

5 365-0069

PULLEY, PAPER BELT, IDLER

1

6 372-0054

DRAW LATCH

1

7 372-0066

TEE, HOSE ¼ X ¼ X ¼

1

8 360-0539

BELT BRACKET, DRIVE

1

9 371-5808

OILITE ¼ X 3/8 X ½

1

   365-0026

IDLER PULLEY

1

10 365-0070

PULLEY, PAPER BELT, DRIVE

1

11 371-0034

FLANGE BEARING BELT DRIVE

3

12 365-0080

PULLEY 10T X L025

1

13 331-0037

DRIVE SHAFT, DRIVE BELT

1

14 365-0081

TIMING BELT 100 X L025

1

15 390-0653

ROLLER ASSEMBLY, TRANSPORT DECK

1

16 321-0018

BLOCK, WATER DRAIN

2

17 329-0035

SPRAYER FILTER PAD

2

18 372-0067

ELBOW, 90 DEG. ¼ HOSE X 1/4

2

19 360-0538

BRACKET, DRIVE SHAFT

2

 

INFOSEAL INSERTER TEST, CHANGES & SETTINGS

PROPER OPERATING CHARACTERISTICS OF INSERTING DEVICES

 

The inserting devices must run properly for reliable feeding.

You can check this by using a three- (3) step test:

1.  Tip the hoppers up to 60 degrees and hit the "test" button. One insert will shoot out. (Two, if both hoppers are active).

Repeat test by hitting "test" button rapidly (3 times per second) Any hesitation on the part of the hoppers is a FAILURE. Adjust hoppers and retest refer to page 69 separation wheel. Note: Actual operation runs these hoppers at two inserts per second.

2.  Run the InfoSeal and use the inserter. Set InfoSeal for its maximum inserting speed of 7200/hour or two sets of inserter per second.

This is CRITICAL. Its reads about ¼ speed on the speed knob. You may check this setting by watching the inserts leave the hoppers and come to rest in the staging area.

They must come to a full stop in the staging area before feeding. If they don’t, turn speed down.

3.  A third and final check of the inserting system is to watch it operate. Concentrate on the staging area.

Watch the inserts arrive at the bottom of the staging area. Both inserts arrive at the same time. Note that the inserts then leave the staging area immediately after you see the form appears in the upper fold plate. This operation is consistent. These may be hesitation on the vacuum infeed deck, but there is never a lag between the appearance of the form in the upper fold plate and the firing of the clutch in the lower staging area.

SETTING-HOPPERS:

Stripper Plate – front edge centered on orange – O-ring.

Separation Wheels – middle (brown) wheel touches insert stock. Lower two (aluminum) V pulleys with the orange- O-ring must blear by .010-.130.

This adjustment is a screw on the cam arm.

You must let inserts crawl up and rest each time you adjust this screw.

Staging area – The orange wheels touch the orange belts. The belts area deflected such that the back side of the belt is in the same plane as the front side of the staging chute.

The staging chutes should always be set as wide as possible with two cautions. First, that they not hit the upper (visible) shafts and; that they not hit the segmented (lower) shafts which feed the inserts.

STAGING AREA

All four sets of rollers mate firmly. One is spring loaded. Push them apart. They should spring back. If not, chutes are too wide.

Looking down into the STAGING chutes.

INSERT CONTROLS

 

The insert control switch and arm on the left in the picture below is for timing drop into the staging area.

The insert control switch and arm on the right is to control the carriage. The carriage holds the packet of inserts.

This arm in the picture below is connected to the same shaft as the timing arm in the picture above only it is in the center of the shaft. The insert drops into the staging area when the arm is released away from the roller by the insert document.

SPECIFICATIONS FOR MODEL 2608 TWO STATION INSERTER

The information below should be considered the "operating" specifications for the first generation of the Model 2608 Two-Station Inserter option for the High Performance InfoSeal Folder/Sealer.

Insert Total Thickness (.004"-.020"): Any combination of paper stocks 20#-60# including envelopes that fall between the total thickness specifications should be considered as " in specifications". The maximum document thickness though the fold rolls should not exceed .040"; this is including the carrier form.

Insert sizes: This specification is dependent on the size of the carrier form and fold type. Always keep in mind that the insert will be "inserted" into the first fold of the form. In a typical "C" fold configuration (this is the fold closest to the bottom of the form). The insert must be able to fit within the confines of the second panel (middle) of the form. With at least a clearance from glued edges and second fold of a ½" on both sides and top of the insert.

Minimum & Maximum         Minimum Height 3"                             Maximum Height 6-1/4"

                                            Minimum Width 3"                             Maximum Width 7"

 

The chart below is to be used as a guide. These applications should be viewed as standard:

 

FORMS SIZE TYPE OF FOLD INSERT SIZE

 

1.

8 ½ X 11

Letter C

7 x 3

9 ½ x 11

1/2V

7 x 4-3/4

2.

8 ½ x 14

Letter C

7 x 4

9 ½ x 14

1/2V

7 x 6 ¼

3.

8 ½ x 17

Letter C

7 x 5

9 ½ x 17

1/2V

7 x 6 ¼

Through-Put Speed: Speeds up to 8000 forms per hour have been achieved. Most applications can be processed at speeds between 7200-7800 forms per hour (based on 11" form length).

Note: Forms length, fold style and insert size/ thickness also effect run rates.

 

SENSOR TEST

 

The following are the specified values for the 2608 Inserter’s sensor adjustments.

In the electrical box, locate Molex plug/connections on the left side.

TCI is the connection for the set of sensors in the insert staging area. Trim pot’s below these connections are for adjusting the sensitivity of these sensors. Pot marked R-20 adjusting TIC/staging area sensors.

TC2 is for sensor located on 31-buckle plate, pot R-21 adjusts sensor.

 

To adjust these units do as follows:

On either TC1 or TC2, counting from the top connect multi meter set at VDC 20 volt range to pins 2 and 4…(2) is Ground.

Without paper in sensor area meter should read 11.8vdc with paper in sensors meter should read approx. .06vdc.

Trip point for (point where clutch’s engage/disengage is at 6vdc).

 

INFOSEAL SPARE PARTS LIST

PART DESCRIPTION QTY PART #

FILTER CARTRIDGE OLD STYLE BEFORE FS101

5

329-0017

FILTER CARTRIDGE NEW STYLE AFTER FS101

5

329-0030

TANK FILTER PAD

1

329-0016

SPRAYER FILTER PAD

2

329-0035

WATER TUBING "Y"

3

329-0019

VAC./WATER TUBING

54FT.

329-0034

LONG SPRAYER TUBE

2

329-0021

SHORT SPRAYER TUBE

6

329-0018

VAC. SWITCH

1

329-0031

JAM DETECTOR SWITCH

1

311-0046

SPEED CONTROL

1

312-0002

PULLOUT WHEELS

2

329-0044

SLITTER GEAR

2

368-0044

FUSE 5AMP SLO-BLO

5

317-6361

FUSE 15AMP SLO-BLO

5

319-7719

FUSE 20AMP

4

317-0016

FUSE 25AMP

4

317-0005

TIP CLEANER

5

357-0017

FUSE 3AMP

4

319-7720

 

2610-03 CONVEYOR

2610-03 CONVEYOR

2610-03 CONVEYOR

ITEM & PART # DESCRIPTION QTY

1 313-0012

MOTOR FAN (115V)

1

2 317-5794

2.5 AMP SLOW-BLO GLASS FUSE

1

3 317-0013

1.5A 3AG FUSE

1

4 317-0014

0.5A 3AG FUSE

1

5 319-0096

RECEPTACLE RECESSED POWER

1

6 369-0004

CARRIER BELT

4

7 390-0646

TRACTION WHEEL ASSEMBLY

2

8 319-5762

RESISTOR OHMITE F403 40W

1

9 312-7700

SPEED CONTROL

1

10 319-7718

POWER TRANSFORMER

1

11 319-0008

RELAY 12V-3PDT

1

12 319-8336

RELAY

1

13 319-0171

TIMER, DELAY ON MAKE

1

311-0052

TIMER, FOR XEROX 12 SEC

1

14 313-0002

STACKER MOTOR

1

15 367-0016

18 TOOTH SPROCKET

1

16 367-0017

CHAIN DRIVE

1

17 371-0038

OILITE, FLANGED 5/16" OD.

2

18 390-0651

STACKER WHEEL ASSEMBLY

1

19 365-0055

POTENTIOMETER

1

20 311-0103

SWITCH, ROCKER, MON

1

21 311-0053

SWITCH, L-RATED

1

 

SPECIAL APPLICATIONS 2608-00

CAUTION: Use extreme care when handling and changing the scoring blade. Severe lacerations could result from careless handling procedures.

 

ACCESSORIES

Allen Wrenches

                         5/16", 1/8"                         5/16"

 

Your InfoSeal includes a rubber score wheel, a blade holder and a grooved perf. Collar as standard equipment.

Installation of accessory blade and collar: Is simplified by the removable scoring assembly. The first fold plate need not be removed take the assembly out, but makes it more convenient. Loosen the setscrew in the sliding collar. Simply slide scoring shaft to the right, bring the opposite end out of the folder frame and remove the shaft assembly. Then install score blade and reinstall.

NOTE: Before tightening blade holder screws, mount the holder with the blade loosely attached onto the scoring shaft. Now tighten the holder screws. This ensures the blade is concentric with the scoring shaft making for easier installation and even score.

 

TROUBLESHOOTING

SYMPTOMS POSSIBLE CAUSE REMEDY

InfoSeal will not run

No power.

Check plugs to outlet.

   

Check circuit breaker.

   

Check machine fuses.

   

Check jam detection plug.

Edges of forms not aligned

Transport deck or Air Feed table loose or not square.

Check bottom latch on deck or table.

 

Rollers uneven

Remove excess paper from calipers.

 

Transport deck or Air Feed tables Misaligned.

Ensure paper shims are equal on each side.

 

Roller calipers out of adjustment.

Realign if out of alignment.

   

Readjust if out of adjustment.

Paper jams on transport deck Feed Table.

Water/Vacuum tubes too low.

Adjust water/Vacuum tubes.

 

Burster speed high

Slow burster.

 

Transport deck cover too low.

Adjust cover.

 

Worn transport deck/feed table Drive rings.

Replace if worn.

 

Improper deck/table height

Adjust deck/table height

Form not sealing

Too much water

Adjust water flow.

 

Too little water

Adjust water flow, change water filter.

 

Stacker deck roller not aligned

Align roller over glue strips.

 

No water

Add distilled water to the tank, Check power to pump.

 

Water applicators plugged

Clean out with tip cleaner.

 

Water applicators not aligned

Align water applicators over glue strips of forms.

Form excessively damp or wet

Too much water

Adjust water flow.

 

Vacuum pump not operating

Check fuses and power to pump

 

Return filter plugged

Clean filter

Water leaks from base cabinet

Water tank too full

Drain tank to correct maximum

 

Loose hoses or fittings

Tighten hose

 

SQUARING PROCEDURE OF CUT SHEET AIR TABLE-INFOSEAL

Remove Roller Cover.

Set Side guides so that form is in running position. (Centered with the drive rollers, and aligned with roller groves).

Using a machinist square, place the short side of the square against the exposed drive roller. The other side of the square should be placed on the outside (non-paper side) of the right paper guide.

Make adjustments as necessary by loosening the lock screws of the side guide slightly tapping the guide into position so that it fits snugly to the square (adjust the end of the guide rail closest to drive rollers first).

To adjust the other side, simply use a cut sheet form. Place it in the hopper and adjust the left side paper guide to achieve the tightest possible fit yet allowing the form to feed freely.

 
 

 

© 2002-2011, Infoseal.
Infoseal, LLC • 1825 Blue Hills Circle • Roanoke, Virginia • 24012 • 1.888.952.4636 • Fax 888.652.4636